Smart Systems

IMMS: AI without a network – energy-efficient edge AI sensor system for industrial monitoring applications

March 11, 2025. The IMMS Institute of Microelectronic and Mechatronic Systems will be presenting solutions for automatable processes, services and systems at embedded world in Nuremberg from March 11-13, 2025. Here, IMMS will be presenting its “AWARE” development. The small sensor system with local AI was developed to detect errors directly in industrial processes and support decisions on predictive maintenance. As a research result, AWARE is the basis for developing monitoring applications in industry together with partners.

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Silicon Saxony

Marketing, Kommunikation und Ă–ffentlichkeitsarbeit

Manfred-von-Ardenne-Ring 20 F

Telefon: +49 351 8925 886

Fax: +49 351 8925 889

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AI without a network?

Anyone who has ever wanted to ask the AI assistant on their smartphone in a dead zone knows that the AI models and algorithms do not run locally, but on powerful servers with lots of storage space. Edge AI systems such as the AWARE demonstrator system developed by IMMS in the HoLoDEC research project show that the answer can still come directly from a small device “in your pocket”.

In AWARE (advanced wireless AI-enabled real-time environment), the “artificial intelligence” is integrated directly into the sensor. This allows decisions to be made in real time without having to go via the cloud. Automated adaptation to new environmental conditions opens up a wide range of applications, such as fault and wear detection in production.

Demonstrator with potential for monitoring developments

A demonstrator shows AWARE monitoring fans – a simple example application with great transfer potential. AWARE records vibration measurement data, evaluates it and classifies the current status of fans. The system contains a vibration sensor that can detect vibrations of up to 6.4 kHz and a microcontroller with an integrated radio transceiver.

The sensor data is processed using an unsupervised machine learning method via clustering. An “intact” fan is trained in the process. The training takes place exclusively on the microcontroller of the sensor node.

Another “intact” and a “defective” fan can then be detected and classified accordingly without the data having been recorded beforehand. The result is displayed via a green or red LED. The data can also be transmitted to an edge device using BLE (bluetooth low energy) to save energy.

Lots of research for small sensor nodes

In projects such as HoLoDEC, IMMS is creating the basis for transferring research results into industrial applications with developments such as AWARE.

In HoLoDEC, IMMS is researching the optimal use of AI algorithms on resource-limited devices for IoT applications. To this end, IMMS is developing energy-efficient edge AI systems with energy-optimized power distribution between as much sensor-related data processing as possible and as little outsourcing of tasks to the network as possible.

The challenge is that AI models and algorithms no longer only run on powerful servers with a lot of memory, but are to be used on microcontrollers for which they were neither developed nor are transferable 1:1 and must be adapted accordingly. However, current research is often limited to the development of a powerful AI model on a server.

The AWARE development shows that there is another way. At embedded world, IMMS is looking for new R&E partnerships in the field of adaptive edge AI systems for automation technology and Industry 4.0 as well as for monitoring and maintenance in order to launch application-specific further developments of the AWARE system.

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Further links

👉 www.imms.de 

Photo: IMMS

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Contact info

Silicon Saxony

Marketing, Kommunikation und Ă–ffentlichkeitsarbeit

Manfred-von-Ardenne-Ring 20 F

Telefon: +49 351 8925 886

Fax: +49 351 8925 889

redaktion@silicon-saxony.de

Contact person: