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Fraunhofer IPA: KMUmanoid project tests humanoid robots for SMEs

May 21, 2025. The development of humanoid robots has made massive progress and they are already being tested by large companies. However, SMEs have hardly had any access to the technology to date. The “KMUmanoid” project by Fraunhofer IPA and funded by the Baden-Württemberg Ministry of Economic Affairs aims to change this by identifying suitable applications, implementing a real demonstrator and investigating its feasibility. The aim is to enable SMEs to evaluate the potential use of humanoid robots in the planning phase.

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The "KMUmanoid" project is testing practical application scenarios for humanoid robots in SMEs - three in simulations, one as a real demonstrator. Photo: Fraunhofer IPA

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Humanoid robots differ from the industrial robots available on the market in terms of their design and mobility. Their appearance is more or less modeled on the human body. They could therefore be used in workplaces that were originally designed for humans. This could open up new automation possibilities, for example in handling, and relieve the burden on companies, especially in times of a shortage of skilled workers. The potential that many associate with the technology is correspondingly high.

This potential was also identified in a study recently published by the Fraunhofer IPA as part of the AI Progress Center “Learning Systems and Cognitive Robotics”: “Humanoid robots: game changer or aberration?” The survey of over 100 experts revealed that 45% of the participating small and medium-sized enterprises (SMEs) see potential in humanoids and are interested in using them. At the same time, the study highlights the uncertainties associated with the new technology. These lie primarily in realistic application possibilities as well as economic and safety issues.

Making applications with humanoids tangible for SMEs

This is precisely where the KMUmanoid research project comes in. The participating research teams from the Fraunhofer Institute for Manufacturing Engineering and Automation IPA are taking important steps to make the use of humanoid robots accessible to SMEs and thus secure production and jobs in Baden-Württemberg in the long term. To this end, four promising potential applications for humanoid robots at SMEs are being identified and simulated on the basis of extensive research work. In addition to the technical feasibility, the economic viability of the application will be examined in particular. For SMEs, the decisive factor here is not only the acquisition costs but also how time-consuming it is to train the robot for a new task.

A humanoid robot will be set up as a demonstrator for the assembly of a gearbox, and three further application examples will be implemented in simulations. In addition, the scientists are looking at safety challenges and developing proposals for supplementing safety standardization. The simulated application possibilities are projected into real working environments using augmented reality, so that applications are intuitively accessible even if no experience has yet been gained with humanoids. The simulation will also provide information on critical points such as accessibility, space requirements and necessary safety distances.

Project results for practical use and further research

The real as well as the simulated demonstrators will show companies possible applications for humanoid robots. In addition, two guidelines are being developed in KMUmanoid: one for the economic use and a second for the safe use of humanoid robots. With these results, the project aims to pave the way for SMEs to test humanoids. At the same time, it provides a basis for further research projects to advance the technology in the SME sector. Companies interested in using humanoid robots are welcome to contact project manager Theo Jacobs with their application ideas.

Fraunhofer IPA is continuing its research and testing of humanoids with this project and is also offering its expertise to companies beyond the project as part of contract research.

Project profile

Project name: KMUmanoid – Intuitive and safe use of humanoid robots
Term: 1. March 2025 to September 30, 2025
Funding body: Ministry of Economics, Labor and Tourism Baden-Württemberg as part of VwV Invest BW “Praxissprints”
Provider: Fraunhofer Institute for Manufacturing Engineering and Automation IPA

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Further links

👉 www.ipms.fraunhofer.de 

Photo: Fraunhofer IPA

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Contact info

Silicon Saxony

Marketing, Kommunikation und Öffentlichkeitsarbeit

Manfred-von-Ardenne-Ring 20 F

Telefon: +49 351 8925 886

Fax: +49 351 8925 889

redaktion@silicon-saxony.de

Contact person: