Kontron AIS: Greater Security and Transparency in Production Line Control

Advanced carrier management for precise traceability

The new carrier management delivers extended capabilities for tracking products and transport units. Individually configurable carrier types allow complex material flows to be mapped, while product data can be queried directly via the carrier. Support for carrier-in-carrier concepts enables nested transport structures – a key advantage for production environments with high product variability or complex line architectures.

Flexible workflow management and machine visualization

Workflow management has been significantly enhanced regarding flexibility. Individual process steps can now be added, deleted, or rearranged without having to recreate entire workflows. In addition, the updated web-based Andon board provides a clear, real-time overview of relevant machine key figures. Production data can be displayed mobile or browser-based, either for entire production or for defined machine groups.

CRA-compliant security measures

In the new version, component libraries have been updated to improve performance and system stability. A newly integrated Software Bill of Materials (SBOM) provides full transparency across all software components in use. This strengthens the IT security architecture in line with current cybersecurity standards such as the Cyber Resilience Act (CRA).

Modernized interfaces and improved data access for semiconductor manufacturing

The SECS/GEM data interface has been fully migrated to the .NET platform, resulting in improved performance, maintainability, and integration into existing IT and OT environments in semiconductor backend production. In addition, raw data can now be accessed directly from the archive database via the line controller client.

Extended diagnostic functions in the TIA Portal

The Kontron AIS PLC interface block for the TIA Portal (from TIA version 19) has been enhanced with comprehensive diagnostic capabilities. This provides machine builders and maintenance teams with detailed insights into block status, enabling faster fault identification and resolution – and ultimately increasing equipment availability.